San Antonio, TX US
- Develop minor/major repairs (non-standard in conjunction with original equipment manufacturer (OEM), in-house process engineers, and outside services as required) under Design Approval Organization (DAO) sanction; refines existing repair schemes to eliminate the frequent need for in-process rejects and MRBs.
- Own, generate, maintain, and update Reworks Process Instruction (RPIs), temporary overhaul data revisions (TODRs), matrix codes, etc. Related to repair; prepares production routings and detailed repair instructions based on approved data.
- Review all scrap not able to be dispositioned routinely with a view to applying book repairs, logging scrap rates and costs, and accumulating stock as future-repairable.
- Provide input to management pertaining to repair/process implementation.
- Comply with company instructions and the Design Approval Organization, executes MRB documentation and NCTs, TODRs and temporary parts list revisions (TPLRs).
- Act as a conduit between the business unit and component remanufacturing services in resolving technical production problems.
- Implement new repairs/processes on scheduled due dates to accomplish production objectives using project management tools.
- Provide support and consultation services to business unit personnel and to the repair development facilities with regard to the development and implementation of new repairs and processes or repair development projects.
- Responsible for development of cost benefit analysis on all repair projects managed; provides cost and schedule estimates for proposed work packages.
- Support acquisition of equipment as required to meet implementation objectives.
- Establish and monitor equipment safety issues.
- Write technical reports and proposals; develops work instructions.
- Carries out special projects as assigned.
· Bachelor’s in mechanical, Industrial, Aerospace, or Metallurgical Engineering; or equivalent.
- Good planning, organizational, analytical, leadership, interpersonal, decision making, oral and written communication skills.
- Good project management skills.
- Thorough knowledge of company processes, company instructions, and quality requirements as they pertain to airworthiness and contractual requirements.
- Working knowledge of FAA 14 CFAR PART.121 and 145 regulations.
- Ability to represent the company with integrity with vendors and customers.
- Thorough knowledge of failure modes and effects analysis.
- Basic knowledge of production management computer systems.
- In jurisdictions governed by a regulatory body or with an association that is governed by local legal requirements, registration is required.
- Experience in a manufacturing or production environment.
- Working knowledge of gas turbine/accessory design theory, basic machine shop practices, and basic gas turbine metallurgy; familiarity with engine manuals.
- Working knowledge of precision measuring instruments; ability to interpret drawings (including tolerance).
- Working knowledge of PC's in the current company operating system environment.